Compressor Repair Kits

With two decades as a trusted leader in the refrigeration industry, ascompressors.com understands that extending the operational life of your compressors is key to maximizing return on investment and minimizing downtime. When a compressor experiences wear or a component failure, a full replacement isn't always the most efficient or economical solution. Compressor Repair Kits provide the essential, high-quality components needed to meticulously restore your compressors to optimal performance, saving you significant costs and getting your systems back online quickly. As your dedicated supplier, we offer a comprehensive range of premium repair kits designed for the rigorous demands of commercial and industrial cooling applications.

A compressor repair kit, often referred to as a rebuild or overhaul kit, contains a curated selection of genuine or OEM-equivalent parts most commonly required for maintenance, repair, or refurbishment of specific compressor models. These kits are vital for addressing common wear-and-tear issues, replacing fatigued components, and performing preventative overhauls, ensuring the continued efficiency, reliability, and safe operation of your crucial refrigeration assets. Using high-quality repair kits prevents minor issues from escalating into catastrophic failures, safeguarding your entire cooling system.

Core Compressor Repair Kit Series & Key Products We Supply:

Our extensive inventory includes a variety of repair kits, meticulously assembled for specific compressor types and models, ensuring a precise fit and optimal performance restoration. We focus on providing solutions that offer comprehensive repair capabilities and robust component quality:

• Semi-Hermetic Compressor Rebuild Kits: These comprehensive kits are designed for popular semi-hermetic reciprocating compressors (e.g., Carlyle, Copeland, Bock, Bitzer). They typically include:

  • Valve Plate Kits: New suction and discharge reeds/valves, valve plates, and associated gaskets. Crucial for restoring compression efficiency.

  • Gasket & Seal Kits: Complete sets of head gaskets, crankcase gaskets, oil pan gaskets, and manifold gaskets to ensure tight seals and prevent leaks after disassembly.

  • Shaft Seal Kits: Essential for open-drive or semi-hermetic compressors to prevent refrigerant and oil leaks from the shaft penetration. Includes seal faces, bellows, and O-rings.

  • Piston & Rod Kits: For extensive overhauls, these kits might include new pistons, piston rings, connecting rods, and wrist pins.

• Screw Compressor Overhaul Kits: Geared towards the precision requirements of screw compressors, these kits focus on critical wear components. They often contain:

  • Rotor Bearing Kits: High-precision bearings for main and thrust applications, crucial for smooth rotor operation and longevity.

  • Shaft Seal Kits: Specific mechanical seals designed for the high pressures and rotational speeds of screw compressors.

  • Oil Filter & Separator Element Kits: For routine maintenance within the overhaul process, ensuring clean lubricant.

  • Unloader Valve Repair Kits: Components for maintaining or restoring the functionality of capacity control mechanisms.

• Reciprocating Compressor Valve Kits (General Purpose): Dedicated kits for various reciprocating compressors focusing on valve replacement, a common wear item. These include suction and discharge valves, valve plates, spring retainers, and specialized gaskets.

• Small Compressor Service Kits: For smaller hermetic or scroll compressors where full internal access isn't common, these kits might focus on external seals, terminal repair components, or specific service valves.

Every component within our repair kits meets stringent quality control standards, matching or exceeding OEM specifications for materials and tolerances. This commitment to quality ensures that your repaired compressor performs as reliably as a new unit.

Essential Applications & Industries for Our Repair Kits:

Our high-quality compressor repair kits are indispensable across a broad spectrum of commercial and industrial cooling applications, allowing for cost-effective maintenance and extended equipment life:

• Commercial Refrigeration: Repairing compressors in supermarket display cases, walk-in coolers and freezers, beverage coolers, and ice machines, crucial for maintaining food safety and uptime.

• Industrial Refrigeration: Overhauling large compressors in cold storage warehouses, food processing plants, breweries, and chemical industries, where continuous operation is critical.

• HVAC Systems: Servicing compressors in central air conditioning units, chillers, and large air handling units in commercial buildings and industrial facilities.

• Preventive Maintenance & Planned Overhauls: Implementing proactive maintenance schedules to replace wear parts before failure, preventing costly unscheduled downtime.

• Emergency Repairs: Rapidly addressing unexpected component failures to minimize system downtime.

• Refrigeration Service & Contractor Companies: Providing essential stock for their technicians performing field repairs and shop overhauls.

Innovation, Reliability, and Unrivaled Expertise:

At ascompressors.com, our 20 years in the refrigeration field have taught us that providing the right repair solution is as critical as supplying new equipment. High-quality repair kits offer a sustainable and economical alternative to full compressor replacement, extending the life of your valuable assets. By choosing our premium compressor repair kits, you're investing in improved system longevity, reduced operational costs, minimized environmental impact, and enhanced overall reliability for your refrigeration or HVAC equipment. Our technical team possesses the deep knowledge required to assist you in identifying the correct repair kit for your specific compressor model and application, ensuring a precise fit and successful restoration. Trust us to provide the components that keep your cooling solutions running strong.